1、 Product Overview: Modular Flexible Automation Production Training System is the most typical electromechanical integration and automation product. It is developed for vocational colleges, technical schools, education and training institutions, etc. It is suitable for mechanical manufacturing and automation, electromechanical integration, electrical engineering and automation, automation engineering, control engineering, measurement and control technology, computer control, automatic control, mechanical and electronic engineering Teaching and training in mechanical design and theory, and related majors. On the basis of being close to industrial production and manufacturing sites, it has also been specially designed for teaching, strengthening various control technologies and engineering practical abilities.
The practical training system consists of 8 units. They are respectively: loading detection unit, handling unit, processing and detection unit, handling sorting unit, conveying sorting unit, handling installation unit, swing arm assembly unit, and three-dimensional storage unit. The control system can be controlled by Siemens and Mitsubishi PLCs, which have good flexibility. That is, each station has a set of PLC control systems for independent control. After the basic unit module training is completed, adjacent two stations can also be controlled Three stations... until eight stations are connected together, learn control, programming, assembly, and debugging techniques for complex systems.
The practical training system includes various control technologies such as pneumatic, motor drive and control, PLC, sensors, etc. in the field of mechatronics integration. It is suitable for students in related majors to carry out engineering practice, course design, and training for engineering and technical personnel who are newly employed. It is an ideal equipment for cultivating talents in mechatronics integration.
2、 Product features
The system integrates mechanical, pneumatic, electrical control, motor transmission, sensing and detection, PLC, and industrial network control technology organically, with a modular structure that is easy to combine, and can complete various single skill training and comprehensive project training. It can integrate mechanical component installation and debugging, pneumatic system installation and debugging, electrical control circuit installation and PLC programming, mechanical and electrical equipment installation and debugging, automatic control system installation and debugging, and industrial network control system installation and debugging, which can better meet the needs of practical teaching and engineering training.
The system adopts a unified standard interface for both mechanical structure and control, which has high compatibility and scalability. With the rapid development of industrial field technology, this system can closely follow the upgrading and expansion of on-site technology, and deeply meet the needs of practical training and teaching.
This system can exercise learners' innovative thinking and hands-on ability. Learners can use this system to conduct engineering training in mechanical assembly, electrical design, wiring, PLC programming and debugging, fieldbus construction and maintenance, and other aspects.
Equipped with a 7-inch, 256 color industrial color touch screen, achieving industrial control.
3、 Technical performance
1. Input power supply: single-phase three wire AC220V ± 10% 50Hz
2. Working environment: Temperature -10 ℃~40 ℃ Relative humidity ≤ 85% (25 ℃) Altitude ＜ 4000m
3. Device capacity: ≤ 1.5kVA
4. External dimensions: 280cm × 168cm × 154cm
5. Safety protection: Equipped with leakage voltage and current protection, ensuring safety in accordance with national standards
4、 Practical training capacity
（1） Practical training projects
1. Practical training on sensor application technology
The system uses over forty sensors, including capacitive, inductive, photoelectric, and electromagnetic, each with its own characteristics and playing a different role, enabling the system to operate reliably. Students can enhance their intuitive understanding of various sensors in their work by understanding their working characteristics, which can enable them to quickly grasp the knowledge they have learned.
2. Pneumatic Application Technology Training
The system uses a large number of pneumatic components, including various electronic control pneumatic valves, various pneumatic cylinders, pneumatic grippers, vacuum suction cups, vacuum generators, filtering deceleration valves, etc. When learning these pneumatic components, not only can each type of separation component be learned separately, but it is also possible to understand how various pneumatic components work together and coordinate with other components during learning.
3. PLC programming training
The system has eight units, each controlled by a set of PLC controllers, which allows the modular flexible automation production training system to be divided into several completely independent working mechanisms, allowing more than ten students to learn simultaneously, and each student has the opportunity to hands-on. On this device, students can not only learn various technologies of PLC, but also learn various applications of PLC in a comprehensive technological environment. Provided conditions for flexible learning and mastery of various aspects of PLC knowledge.
4. Electrical Control Circuit Training
The system has eight working units, and the electronic control part is designed according to industrial standards and customs, with design drawings and instructions provided. Students can learn circuit schematic analysis, PLC I/O address matching, and device circuit wiring methods on this device.
5. Mechanical System Debugging Training
The eight work units on this system are relatively independent. During online debugging, students need to adjust the coordination relationship between units until the system can operate normally and reliably. This is of great help in improving the hands-on ability of students in school.
6. Practical training on system maintenance and fault detection technology
The content and methods of daily equipment maintenance, as well as methods for analyzing and troubleshooting common system faults.
（2） Work tasks
1. Installation and adjustment of flexible automatic production line units
Flexible automatic production line for the assembly of equipment functional components and components provided:
Installation and adjustment of feeding detection unit
Installation and adjustment of handling units
Installation and adjustment of processing and testing units
Installation and adjustment of handling and sorting units
Installation and adjustment of conveying sorting units
Installation and adjustment of transportation and installation units
Installation and adjustment of swing arm assembly unit
Installation and adjustment of three-dimensional storage units
Installation and adjustment of training equipment for modular flexible automation production training system
2. Installation and commissioning of pneumatic systems
By configuring pneumatic control components such as cylinders, solenoid valves, and magnetic switches, the following pneumatic technology tasks can be completed:
Installation and commissioning of pneumatic directional control circuit
Installation and debugging of pneumatic speed control circuit
Installation and debugging of swing control circuit
Installation and debugging of pneumatic sequential control circuit
Installation and debugging of pneumatic cross arm robotic arm device
Installation and debugging of pneumatic robotic arm device
Pneumatic system installation and commissioning
3. Installation of electrical control circuits and PLC programming
By configuring PLC, frequency converter, stepper motor, AC motor, command switch, and sensor, the following PLC application technology tasks can be completed:
Connection and Control Program Writing of Motor Forward and Reverse Control Circuit
Connection and Control Program Writing of Motor Variable Frequency Speed Control Circuit
Connection and Control Program Writing of Stepper Motor Drive Circuit
Programming of pneumatic direction control program
Programming of pneumatic sequential action control program
Programming of pneumatic robotic arm control program
Development of Control Program for Modular Flexible Automation Production Training System
4. Installation and debugging of modular flexible automation production training system
By adjusting the feeding detection unit, handling unit, processing and detection unit, handling sorting unit, conveying sorting unit, handling installation unit, swing arm assembly unit, and three-dimensional storage unit, the installation and debugging of the modular flexible automation production training system can be completed.
5. Professional abilities that can be assessed through training and assessment
Composition, Structure, and Connection of Modular Flexible Automation Production Training System
Control System and Applications
Pneumatic Principles and Control Technology Applications
PLC and Programming Methods
Application of frequency converter control technology
Application of motion control technology
Installation, connection, fault diagnosis and debugging