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Home > Products > BR-LS miniature cold stamping stretching forming unit

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Product Introduction

 

Overview:
This machine is designed for the characteristics of high-speed cold stamping machines used in production, combined with the actual needs of classroom teaching. A low-speed stamping and stretching machine is designed, and the high-speed cold stamping machine and low-speed stamping machine are combined to form a miniature cold stamping and stretching forming unit that can both produce and teach stamping principles. This machine has the advantages of small size, easy movement, and is suitable for classroom teaching. Provide certification for stamping mold design and manufacturing professionals in mold motion, forming analysis, and teaching experiments. This machine is easy to operate, without noise or pollution; Using 220V voltage, it can be used in any electric field without being limited by industrial electricity usage. At the same time, hardware parts can be produced using 0.2-0.5mm thin aluminum sheets, iron sheets, matching aluminum alloy disassembly molds, and colored transparent molds. The movement and forming status of the molds can be seen in experiments, thereby transforming rational knowledge into intuitive knowledge.
★ The device has added a remote communication protocol module, which can achieve:
Remote teaching function:
1) Real time teacher and student one-on-one remote teaching, remote communication function;
2) Manufacturers and equipment administrators provide real-time guidance on equipment operation and maintenance;
Laboratory management functions:
1) The equipment is equipped with a set of laboratory management system software and hardware, implementing a one person, one account mode for administrators. Through the mobile APP communication protocol, administrators with more than 10 people can manage the equipment at any distance, including recording (automatic start) and playback of the equipment operation process, as well as automatically starting the infrared alarm function when the equipment is turned off.
Provide operation demonstration videos at the bid opening site
Main technical parameters and functions:

 

name

specifications

Workbench size

1100×500㎜

Dimensions of the stretching machine workbench

290×290㎜

Stretching machine stroke

280㎜

working pressure

350㎏

Motor power

120W

T-shaped mold size

12㎜

Column span

250×250㎜

High speed punch stroke

60㎜

Closed height

80㎜

Motor power

0.5kw

Impulse pressure

0.5T

Machine weight

130㎏

Fixed method

Mobile, can stop the casters.

 

1

Specifications:1100 mm×500 mm×1500mm

2

Two independent devices, namely high-speed cold punching machine and adjustable speed stretching machine, are dedicated to specific machines.

3

Can use our company's aluminum alloy disassembly and transparent molds for classroom teaching, stamping and stretching demonstrations, and small part production.

4

Hardware parts can be produced by using 0.2-0.5mm thin aluminum or iron sheets in combination with molds.

5

Equipped with a mechanical automatic feeding system, with a feeding speed of over 300 times per minute, a feeding length of 5-40cm, convenient and fast adjustment, and equipped with an infrared sensing protection device.

6

The column should use hard chromium precision guide rods, and the guide sleeve should use imported copper guide sleeves with self-lubricating function.

7

Power supply: 220V, 50Hz.

8

Aluminum alloy components are made of hardened aluminum alloy plates and undergo oxidation treatment, with a hardness of HB90 or above and a yield strength of 245 or above.

9

Shank hole diameter: φ16mm。

10

The stretching motor adopts a linear speed control braking motor and a fine adjustment controller.

 

Main components:

name

specifications

electrical machinery

Linear speed control brake motor

Protective devices

Infrared induction protection device

Feeding device

Mechanical automatic feeding system

Main engine aluminum alloy components

T651 and undergo oxidation treatment.

Column

Hard chrome precision guide rod, the guide sleeve adopts self-lubricating copper guide sleeve

 

Common matching molds:

 

Number

name

Specification mm

Structure and performance

1

Micro cold stamping and stretching forming unit

1100 mm×500 mm×1500mm,Details as above

2

Blanking mold

(Equipped with cold punching machine)

150×85 mm

The mold cuts the sheet metal along the closed line, with the lower part being the working part and the remaining part being waste material. It has elastic discharge, reliable action, long mold life, and convenient installation.

3

Punching die

(Equipped with cold punching machine)

150×150 mm

The mold cuts the parts along the closed line, and the punched part is waste material. A fixed discharge plate is used to discharge the material, preventing breakage and improving punching accuracy.

4

Bending die

(Equipped with cold punching machine)

150×85 mm

The structure is simple, easy to install and adjust, and there is no strict requirement for material thickness. The convex mold serves both as a top material and a pressure material, which can prevent material deviation and achieve high accuracy.

5

Stretching die

(Equipped with cold punching machine)

150×85 mm

A mold for making hollow workpieces from sheet metal, which is equipped with an edge pressing device. Before deep drawing, the blank is placed on the edge pressing ring and positioned by the shape, suitable for the first drawing.

6

Multi station progressive die (with stretching machine)

200×150 mm

The mold is a continuous punching, stretching, and material dropping mold. This mold adopts manual progressive design, which is easy to assemble and disassemble. The mold mechanism is compact, and the quality of the parts is good.

7

Formal composite mold

(Equipped with cold punching machine)

150×85 mm

This mold completes two processes of punching and discharging simultaneously at the same workstation. The lower part of the mold is equipped with a discharging concave die and a punching convex die, while the upper part is equipped with an elastic unloading device and a discharging convex die. The structure is compact and efficient, suitable for punching single hole parts.

8

Inverted composite mold

(Equipped with cold punching machine)

150×85 mm

This mold completes both punching and punching processes on the same workstation. The upper part of the mold is equipped with a punching concave die and a punching convex die, while the lower part is equipped with an elastic unloading device and a punching convex die. The structure is compact and efficient, suitable for punching porous parts.

9

Continuous drawing die

(Equipped with a stretching machine)

200×150 mm

The first deep drawing of the product cannot be formed and requires multiple drawing molds. The mold is sequentially drawn with one end of the strip material until the last drawing when the workpiece is punched off from the strip material.

Collaboration process
  • Selected model

  • Confirm requirements

  • Signing contracts

  • Customized production

  • Timely delivery

  • Ready for after-sales service

Company advantages
  • Service life up to 10 years

    Supported by 28 patented technologies and 30 years of technological precipitation, the product quality is guaranteed by using precision honing steel pipes, imported Taiwan Dingji or Japanese seals, electroplated shafts, and whole 45 # steel CNC turning and milling to produce parts. The product has a service life of more than 10 years and a stable performance of 99.2%, ensuring normal use by enterprises.

    Guaranteed quality
  • Adopting ERP production process, the fastest delivery time is 1 day

    7 * 12h rapid response, 10 minute solution, 1 hour drawing, 8s standardized production process, standard production process, the fastest delivery on the same day, without delaying your production, helping you deliver on time.

    Fast product delivery
  • Customizable production of 10S samples according to the diagram

    Customized products according to your needs, including size, materials, and other details, and support for non-standard customization; We can conduct on-site surveys, provide product technical solutions, and provide one-stop research and development, customized production to meet your various needs and save costs.

    Customizable
  • 1 year free replacement for quality issues, lifelong after-sales service

    The product comes with a one-year free replacement, lifelong after-sales service, 7 * 24-hour technical support, 1-on-1 technical training, regular follow-up visits, and irregular on-site maintenance to ensure the stable and efficient operation of the product and assist production.

    Good after-sales service

Company Introduction

  Jiangsu Bairui Education Equipment Co., Ltd. is a production, research and development sales base established and constructed by Shanghai Bairui Education Equipment Group in Suqian City, Jiangsu Province in December 2016. According to the group's requirements, it aims for practical training and is a technology-based enterprise that integrates professional research and development, manufacturing, and sales. Dedicated to the production and sales of specialized products in the fields of intelligent flexible automation, robot cooperation, hydraulic and pneumatic, mold design and manufacturing, mechanical innovation design, and mechanical processing manufacturing in the mechanical majors of undergraduate, vocational, and technician colleges in higher education institutions. Bairui Education Instrument, an enterprise that has obtained national high-tech certification, is located in the dynamic Yangtze River Delta, relying on the Shanghai R&D center. Its production and sales factory is located in Suqian City, Jiangsu Province. It has favorable conditions such as a good investment and financing environment, strong scientific research capabilities, advanced manufacturing technology, strong manufacturing capabilities, convenient transportation, and beautiful ecology. The company covers an area of over 30000 square meters in production and office, with advanced complete processing equipment and complete product testing processes. The company has set up R&D Technology Department, Marketing Department, Work Safety Department, Finance Department, Logistics Supply Department and science and technology research team. The humanized management system is perfect, the supervision mechanism is perfect, and the ISO9001:2015 international quality management system has been operating in a standardized and strict manner for many years. The company has passed the OHSAS18001:2007 occupational health and safety management system certification, ISO14001:2015 environmental management system certification, and passed the GB/T29490-2013 intellectual property management system certification in 2020. It has been rated as: excellent supplier of government procurement, China's independent innovation brand, China's key recommended enterprise in the teaching equipment industry, excellent enterprise in the teaching equipment industry in China, national energy-saving and environmental protection products, and exemplary organization of after-sales service in the education equipment industry for many consecutive years; Obtained AAA level demonstration unit for honest operation, AAA level contract abiding and trustworthy enterprise, AAA level credit rating enterprise, AAA level credit enterprise, National 315 Integrity Enterprise, Top 100 Enterprises in the Industry, National Quality Trustworthy Product, and National Authoritative Testing Quality Qualified Product Certificate. The research team of Jiangsu Bairui Education Instrument has been committed to product improvement and innovation for a long time. They have developed nine series of nearly a hundred stable and advanced science and engineering teaching and training experimental equipment, making our company's basic practical and innovative technology products have a clear advantage in peer competition!

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