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Product Introduction

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BR-FMS606 Flexible Manufacturing CNC Milling Machine Training Device

Product Overview:
The Bairt flexible manufacturing training device is composed of a CNC lathe, a visual quality inspection system, a 6-axis industrial robot, a network camera, and a network server. It has the characteristics of small base area, flexible placement, and complete functions. The platform integrates CNC machining training, automation into training, industrial robot motion training, visual inspection training, and industrial Ethernet networking technology. The platform is suitable for integrating automation systems of existing application robots and conducting operational experiments on automatic clamping of single machine application robots. The processing combination is flexible, and installation and debugging are extremely convenient. It is the preferred equipment for vocational education institutions and maker research institutions.
Product positioning:
It can serve as a training platform for college, vocational and secondary school students majoring in automation, mechatronics integration, robotics, and enterprise engineers in robotics, CNC machining, machine vision inspection, and material entry and exit warehouse integration to build an Industry 4.0 intelligent unmanned factory, enhancing comprehensive learning and training at different stages.
Product features:
The FMS flexible manufacturing production system includes a CNC lathe, a six axis industrial robot, a set of network cameras, a visual inspection system, an OPC server, several OPC clients (which can share a computer with the server), a material area to be processed, a finished product area, and a sorting and storage area; The process of building the completed Industry 4.0 time platform can be related to the following:
Thanks to industrial Ethernet communication technology, users can select the required workpiece or transmit new machining files to the CNC system within the remote OPC client (the system supports remote online selection of up to 100 programs). The system receives data from the OPC client and automatically loads the written program. Students can confirm that there are no errors and start remotely. The robotic arm automatically grabs the parts and puts them into the milling machine fixture. After processing is completed, the workpiece is automatically removed, Simultaneously place new workpieces. After the robotic arm leaves the milling machine, the machine tool continues to process new workpieces. At this time, the visual inspection system detects the qualification of the finished product, allowing the robotic arm to sort to the qualified and unqualified areas. The entire process of CNC lathe processing can be displayed in the OPC client through a network camera, and students can remotely monitor the actual processing situation of the machine tool in real time. The various data states of the machine tool are also updated synchronously in the OPC client, Realize automatic processing, automatic detection, remote monitoring and other functions within Industry 4.0.
Multiple CNC milling machines can be selected for linked processing, and the OPC server can support up to 32 CNC equipment for online monitoring. Customers who need to change tools can also choose the company's latest desktop small machining center.
Basic training programs
1. Industrial robot practical training
2. CNC Technology Training
3. Machine Vision System Training
4. OPC Network Construction Training
5. OPC client establishment training
6. Mechanical structure training techniques
7. Pneumatic control technology
8. Training on fault detection technology skills
9. Sensor Technology and Applications

Technical Parameter
Number of robot axes6-axis
Repetitive positioning accuracy of robotic arms±0.05mm
Machine tool repeated positioning accuracy0.02mm
Maximum drilling diameter13mm
Maximum milling diameter16mm
System resolution0.0025mm
Workbench sizethree hundred and eighty × 90mm
X/Y/Z-direction travel310/95/200mm
Machine structureFully enclosed structure, improving teaching safety and observability
Maximum single axis speed1 axis (bottom rotation) 300 degrees per second 2 axes (lower arm) at 300 degrees per second 3 axes (upper arm) 300 degrees/second 4 axes (arm rotation) 340 degrees/second 5-axis (arm swing) 375 degrees/second 6 axes (arm rotation) 375 degrees/seconds
Range of motion for each axis1 axis (bottom rotation) 170 degrees 2 axes (lower arm)+135 degrees/-100 degrees
3-axis (upper arm)+190 degrees/-65 degrees 4 axes (arm rotation) ± 185 degrees 5 axis (arm swing) ± 110 degrees 6-axis (arm rotation) 360 degrees
load6KG
Robot body weight43kg
Maximum arm span800mm
Protection levelIP54
Industrial cameras1.3 million pixels
resolving power1280*nine hundred and sixty
sensor1/3"CMOS
Pixel size3.75μm*3.75μm
OPC serverIndustrial control computer
CNC systemSINUM ERIK 808D-T
Electronic handwheel4-axis three-speed electronic hand pulse
Cooling systemFully automatic water cooling circulation system
lubrication systemAutomatic oil lubrication system
Machine tool intelligent doorFront door automatic switch With induction
External dimensions of machine tools845×580 × 850mm
The entire system uses power supplyAC220V/50Hz
The entire system uses air pressure0.6Mpa

Note: The standard lathe for this flexible manufacturing training system is the BR-C29B small precision CNC milling machine


Collaboration process
  • Selected model

  • Confirm requirements

  • Signing contracts

  • Customized production

  • Timely delivery

  • Ready for after-sales service

Company advantages
  • Service life up to 10 years

    Supported by 28 patented technologies and 30 years of technological precipitation, the product quality is guaranteed by using precision honing steel pipes, imported Taiwan Dingji or Japanese seals, electroplated shafts, and whole 45 # steel CNC turning and milling to produce parts. The product has a service life of more than 10 years and a stable performance of 99.2%, ensuring normal use by enterprises.

    Guaranteed quality
  • Adopting ERP production process, the fastest delivery time is 1 day

    7 * 12h rapid response, 10 minute solution, 1 hour drawing, 8s standardized production process, standard production process, the fastest delivery on the same day, without delaying your production, helping you deliver on time.

    Fast product delivery
  • Customizable production of 10S samples according to the diagram

    Customized products according to your needs, including size, materials, and other details, and support for non-standard customization; We can conduct on-site surveys, provide product technical solutions, and provide one-stop research and development, customized production to meet your various needs and save costs.

    Customizable
  • 1 year free replacement for quality issues, lifelong after-sales service

    The product comes with a one-year free replacement, lifelong after-sales service, 7 * 24-hour technical support, 1-on-1 technical training, regular follow-up visits, and irregular on-site maintenance to ensure the stable and efficient operation of the product and assist production.

    Good after-sales service

Company Introduction

  Jiangsu Bairui Education Equipment Co., Ltd. is a production, research and development sales base established and constructed by Shanghai Bairui Education Equipment Group in Suqian City, Jiangsu Province in December 2016. According to the group's requirements, it aims for practical training and is a technology-based enterprise that integrates professional research and development, manufacturing, and sales. Dedicated to the production and sales of specialized products in the fields of intelligent flexible automation, robot cooperation, hydraulic and pneumatic, mold design and manufacturing, mechanical innovation design, and mechanical processing manufacturing in the mechanical majors of undergraduate, vocational, and technician colleges in higher education institutions. Bairui Education Instrument, an enterprise that has obtained national high-tech certification, is located in the dynamic Yangtze River Delta, relying on the Shanghai R&D center. Its production and sales factory is located in Suqian City, Jiangsu Province. It has favorable conditions such as a good investment and financing environment, strong scientific research capabilities, advanced manufacturing technology, strong manufacturing capabilities, convenient transportation, and beautiful ecology. The company covers an area of over 30000 square meters in production and office, with advanced complete processing equipment and complete product testing processes. The company has set up R&D Technology Department, Marketing Department, Work Safety Department, Finance Department, Logistics Supply Department and science and technology research team. The humanized management system is perfect, the supervision mechanism is perfect, and the ISO9001:2015 international quality management system has been operating in a standardized and strict manner for many years. The company has passed the OHSAS18001:2007 occupational health and safety management system certification, ISO14001:2015 environmental management system certification, and passed the GB/T29490-2013 intellectual property management system certification in 2020. It has been rated as: excellent supplier of government procurement, China's independent innovation brand, China's key recommended enterprise in the teaching equipment industry, excellent enterprise in the teaching equipment industry in China, national energy-saving and environmental protection products, and exemplary organization of after-sales service in the education equipment industry for many consecutive years; Obtained AAA level demonstration unit for honest operation, AAA level contract abiding and trustworthy enterprise, AAA level credit rating enterprise, AAA level credit enterprise, National 315 Integrity Enterprise, Top 100 Enterprises in the Industry, National Quality Trustworthy Product, and National Authoritative Testing Quality Qualified Product Certificate. The research team of Jiangsu Bairui Education Instrument has been committed to product improvement and innovation for a long time. They have developed nine series of nearly a hundred stable and advanced science and engineering teaching and training experimental equipment, making our company's basic practical and innovative technology products have a clear advantage in peer competition!

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